Case Study · Residential + GC

The Ceiling Wasn't in the Plan

We were mid-gut on a New Haven County kitchen when the client looked up and asked, "what if we lift the ceiling?"

By Justin Rehm · AKD Journal

On this one we were both the cabinetmaker and the general contractor, which matters, because it meant we could gut the space, measure it, start fabricating the kitchen, and build to our own schedule instead of waiting on someone else's. We had a killer layout and we took the whole thing down to the studs.

Then the client walked into the opened-up space, saw how big it felt with the walls gone, and asked the question that changes a project: what if we lifted the ceiling too?

The problem with trusses

The house was built with a truss roof. The beauty of a truss is that it spans end to end with no supporting walls in the middle. The catch is that you cannot just cut a member out of one. Remove a single piece and you lose the structural integrity of the whole assembly. So the honest first answer was: not easily.

The fix

Between the client, the designer, and us, we found the angle, and I brought in an engineer to make it real. We set three large structural beams flush to the ceiling so they vanish into it, then cut the truss, built new rafters and faux rafters, and opened the room from 96-inch ceilings to nearly twelve feet. We boxed the whole thing in decorative trim and finished it in a V-groove. A flat drywall ceiling became a cathedral.

Coordination is the actual job

A change like this is only as good as the trades behind it. We relocated the HVAC, moved the speaker systems, and switched to closed-cell spray foam as we rode the new roof line up. The engineer, the insulation crew, the HVAC company, and the electrician all moved together, and the whole change was figured out and executed in under ten business days. It slowed us down, honestly, but not much, because we prepared instead of improvising.

One person, the whole job

The reason a change like this did not throw us is that one person had the whole project, the cabinetry and the construction. We were not calling a manufacturer to ask how something was built, or waiting on another firm to sign off. We already had the answers, because we designed it and built the shell it goes into. When you use us for both, you deal with one point of contact who has the pulse on what is happening, when, and why, and thinking outside the box gets a lot easier.

Site changes do not surprise us. We build in New England, four real seasons, frost in the ground, and all the intricacies that come with it, so rolling with a mid-job idea is just the work. That is what makes us a lower-stress contractor. Not that nothing comes up, but that we already know how we will handle it.

"I live in a completely different house." That was the client, and it is the whole point.

That is what design and general contracting under one roof actually buys you: the ability to say yes to the best idea in the room, even when it shows up in the middle of the job.

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